QC验货指南

发布时间 : 星期一 文章QC验货指南更新完毕开始阅读

1. 检验类型(Inspection type):

1.1 Final random inspection 最终随机抽样检验(FRI);

1.2 Electrical goods may required a \requirement will be agreed with the product manager at the beginning of the NPD process。 (电器产品可能要做DUPRO验货,该要求将在新产品开发过程一开始由生产经理认可)

2. 适应范围(Applicable range):

Applied to all Home base product purchased outside UK or Europe. (适应于Home base在UK或欧洲以外购买的所有产品的验货)

3. 检验标准(Inspection criteria):

3.1 ANSI/ASQC Z1.4,general inspection sampling level II, AQL as per the nature of the product, listed as below: Product type Critical Major Minor defects defects defects 产品类型 Wooden Kitchenware & Storage, Wooden Accessories, Furniture, Blinds and Curtain Poles, Baskets (Wicker, Seagrass etc),Hand tools, Ironmongery, Doors, Flooring, Resin toilet seats, Christmas Trees (non-optic) Door Mats, Wire/Metal Kitchen Accessories, Tiles 木制厨具及存储设备,木制配件,家具,窗帘和窗帘杆,篮子(由柳条,海草等制成),手工工具,铁器类,门,地板,树脂马桶坐圈,圣诞树(非光学),门垫,金属丝/金属做的厨房附件,瓷砖 Low Risk Electrical (see note 1), light bulbs, Simple Torches, Furniture with Glass, Ceramic, Metal, Glass, Plastic, Candles, Non-Gas BBQs, Formulated Products and Textiles, Mains lamps and Light Chains, Metal and Resin furniture. Metal and Plastic Curtain Poles, Battery Powered Toys 危险性较低的电器产品(见注释1),灯泡,简单手电筒,含玻璃的家具,陶瓷,金属,玻璃,塑料,蜡烛,BBQ(非燃气),用配方制造的产品和织物,灯和灯串,金属和树脂做的家具,金属和塑料做的窗帘杆,用电池供电的玩具 Gas Appliances and High Risk Electrical (see note 2), Lamps and Light Chains with a Transformer, Air Coolers, Fan Heaters, Oil Filled Radiators, Fans, Water Pumps, Rechargeable Torches, Power Tools, Fibre Optic Christmas Trees, Toys Powered via a Transformer 燃气用具和高危险性的电器产品(见注释2),带变压器的灯和灯串,空气冷却器,暖风机,油散热器,风扇,水泵,充电手电筒,电动工具,光纤圣诞树,用变压器供电的玩具 0 1.5 4.0 0 1.5 4.0 0 1.5 4.0 Note 1 – Simple electrical devices without transformers, motors or electronic circuits. (注释1—无变压器、马达或电路的简单电器设备)

Note 2 –Electrical devices with transformers, motors, electronic circuits and products with a

battery recharging feature.

(注释2—有变压器、马达、电路的电器设备以及有电池再充电功能的产品)

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3.2 It should be noted that in certain circumstances other AQL levels may be applied. (有些情况下也可能采用其它的AQL等级) 4. 定义

4.1 Homebase Retail packaging or Primary packaging: The packaging the customer takes home. (零售包装或基本包装,即用户带回家的包装)

4.2 Homebase Inner carton: An inner carton means containing a number of primary packs, then inner cartons are packed into master/shipping carton. (中箱:指含有多个基本包装、然后再装入运输卡通箱的内箱)

4.3 Homebase Transit packaging or Secondary Packaging: The packaging is used in transporting the product from factory to store (运输包装,即将产品从工厂运到商场的包装)

4.4 Homebase Multi-part items: Large product is packed into 2 or more cartons and each carton has article number. ( Multi-part产品是指产品分成2个以上的卡通箱包装,每个卡通箱上都有 article number)

5. Quantity check( 数量检查)

Should be 100% Completed and at least 80% packed when the FRI is conducted.. ( FRI验货时,要求100% 完成而且至少 80% 已包装)

6. Inspection Item(检验项目)

6.1 Visual check(外观检查)

6.1.1 Workmanship: poor workmanship including: sharp edges on metal parts, poor colour

matching, paint runs, misaligned labels, soiled product or packaging, etc. (Some of these may be shown as minor defects). 无不良工艺,如金属部分有利边,色差,喷漆不良,标签未对准,产品或包装有污渍(其中一些缺陷可判为MINOR)

6.1.2 Product description, style and colour (against Homebase specification and signed colour

or sealing samples).

(产品描述,款式和颜色与 Homebase 的SPEC.、颜色号或客板相符)

6.2 Labels and instructions as per Homebase‘s examples (标签和说明书与 HB SPEC中的样本一致)

6.3 Shipping marks as per Homebase‘s specification(箱唛与HB的SPEC要求的一致)

6.4 Packing including packaging type and description as per Homebase‘s specification (包装类型和描述与HB的SPEC要求的一致)

6.5 Assembly check(5% of sample size, according to enclosed instructions) (根据说明书做组装测试,数量为抽样的5%)

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6.6 Bar code scannable test(100%,条码扫描测试)

6.7 Product measurement check(5% of sample size, as per the tolerances in the Homebase‘s

specification) (产品尺寸测量,数量为抽样的5%,结果在HB的SPEC.给定的公差范围内)

6.8 Carton dimension and weight check(5% of sample size, as per the Homebase‘s specification) (卡通箱尺寸及重量检查,数量为抽样的5%,结果与SPEC的要求比较,如有误差,只需要REMARK在报告中,不需要ON HOLD 报告)

6.9 Batch code check(As per the Homebase‘s specification) (批代码检查,与SPEC.描述的方法是否一致)

6.10 Drop test(落地测试)

1 carton for all product shipped in a carton except that product is inherently fragile (for example; being made from or containing glass or ceramic materials) or large items of furniture (for

example; tables, chairs and beds). It should be noted that for most products, failure to meet the requirements of the drop test would not necessarily constitute a rejection of the shipment. It will however provide Homebase with an indication of the levels of stock loss likely to be experienced during handling and transit. If a live part is exposed, on electrical items (mains provided with a plug) after the drop test, this will be considered as a critical failure. 所有装在卡通箱内运输的产品做1箱,但易碎产品(如产品由玻璃、陶瓷制成或含玻璃、陶瓷材料)或者大型家具(如桌子、椅子和床)除外。对大多数产品而言,落地测试FAIL不必使出货REJECT,但可以让Homebase了解产品在搬运过程中可能遭受的损失。对于电器产品(带插头的电源),如果落地测试后带电部件裸露在外,判为CRITICAL。对于大型家具,如有可能,落地测试时垂直放置产品,推倒一次。

Drop Test Procedure(落地测试程序)

1. Weigh the carton and record the weight.(称卡通箱重量并做记录)

2. Drop the carton according to its weight as shown is following table: (根据下表中卡通箱的重量相对应的跌落高度做落地测试)

Weight(重量) 0 to 10Kg 10 to18kg 18 to 25Kg 25kg and above

Record the dropping height used.(记录使用的跌落高度)

3. Sequence of impact test(冲击测试)

Dropping Height(跌落高度) 1.0m 0.75m 0.50m Stand package upright and push over once(垂直放置,并推倒一次) Page 3 of 40

Step 1 : the most fragile face - 3 corner (2-3-5) (第一步:最容易受损的三个面相交的那

个角,或2-3-5角) Far end as 6 Top as 1 Right side as 2 Left side as 4 Manufacturer‘s joint Bottom as 3 Near end as 5 Step 2 : the shortest edge from the corner(第二步:最短边) Step 3 : the next longest edge from the corner(第三步:较长边)

1 Point Edge 2 3 Edge 4. Open the carton, check and report if any damage, deformation, or colour migration is caused by the impact test.(打开箱子,检查并报告冲击测试后产生的损坏、变形或串色)

5. Check the function of samples according to the functional criteria.(测试产品的功能)

6.10 For electrical product, ―Power on ―check must be conducted under normal use conditions, the item should be set run at the beginning of the inspection and assessed at the end. 对电器产品,必须做通电测试(要求模拟用户正常使用的情况),数量2-3pcs,要求产品在验货一开始即通电,直至验货结束) 6.11 Hi-pot test for class II electrical product is needed to be conducted between live & neutral and accessible metal parts, no need between live and neutral, no need between live & neutral and plug cover/seam as long as the plug is opened for internal check. 对于第二类电器产品的高压测试,验货时只需做火线和零线与金属部件之间的高压测试(4U+2750V/1minute),不必做火线与零线、火线和零线与插头盖/连接处之间的高压测试,但要打开插头检查内部情况。 6.12 Moisture level of timber (5% of sample size, moisture content should be 8%--14%), and (8%--12% are required for wooden furniture, both indoor and outdoor ) wood will still have to be

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