3电动机检修(Motor mainteance)

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印尼巴齐丹2×315MW燃煤电站项目 现场培训讲义 Pacitan 2×315MW Coal Fired Power Plant Site Training Material

1.4 The maintenance of the bearing. 1.5冷却系统的检修。

1.5 The maintenance of the cooling system.

1.6绕线式电动机滑环、碳刷、刷架、举刷装置和转子电阻器的检修。

1.6 Maintenance on the slip-ring, brush and brush accessories as well as rotor resistor connected in rotor circuit for a wound motor 1.7电动机电气预防性试验。

1.7 The electrical preventive test of the motor. 1.8电动机的组装、试转与验收。

1.8 The assembly, pilot running and acceptance check of the motor. 2 2

定期小修项目 Periodic repair items

2.1打开电动机非负荷端端盖及前后轴承盖检查,必要时更换轴承油。

2.1 Open and check the non-load end cover and front & back bearing cover, change bearing oil when it is necessary.

2.2测量定转子空气隙及非负荷端内风扇及导风环的间隙。

2.2 Measure the air-gap of the stators and rotors, the fans in non-load end as well as the air guide ring clearance. 2.3清扫过滤器及通风道,用压缩空气吹灰。

2.3 Clean the filter and the air-duct, use the compressed air to purge dust. 2.4检查滑环、电刷、刷架、举刷装置及换向器,适量更换电刷。

2.4 Check the slip-ring, brush& brush accessories and the commutator, make an appropriate change of the brushes.

2.5检查清理接线盒,紧固地脚螺丝及支持瓷瓶,测量定转子绕组的直流电阻及绝缘。

本资料仅限于巴齐丹项目使用;未经许可,不得用于其它商业目的

The document is only used in Pacitan project; no using for other commercial purpose without permission.

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印尼巴齐丹2×315MW燃煤电站项目 现场培训讲义 Pacitan 2×315MW Coal Fired Power Plant Site Training Material

2.5 Check the clean the junction box, tighten the joint bolt and supporting porcelain insulator, measure the DC resistance and insulation of the stator and rotor windings.

2.6检查清扫启动装置、转子电阻或频敏变阻器及低压开关。

2.6 Check and clean the start-up device, the rotor resistance or frequency sensible rheostat and low voltage DS. 2.7电动机的试运转及验收。

2.7 Commissioning and acceptance checkup for he motor. 三、电动机的检修工艺及质量标准

III. Motor Maintenance process and Quality standards

电动机的检修工艺及质量标准 Motor Maintenance process and Quality standards 大修前的准备工作 Preparation work for an overhaul 电动机的解体 Disassembly 定子的检修及质量标准 Stator checkup and Quality standards 转子的检修及质量标准 Rotor checkup and Quality standards 轴承的检修及质量标准 Bearings checkup and Quality standards 本资料仅限于巴齐丹项目使用;未经许可,不得用于其它商业目的

The document is only used in Pacitan project; no using for other commercial purpose without permission.

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印尼巴齐丹2×315MW燃煤电站项目 现场培训讲义 Pacitan 2×315MW Coal Fired Power Plant Site Training Material

1 1

大修前的准备工作

The preparation work before an overhaul

1.1大修前,应检查电动机的振动、电流及温度、轴承声音等,根据检查情况和预防性试验记录及检修记录编制大修项目及检修计划。

1.1 Before an overhaul, such things as motor vibration, current, temperature, bearing sound, etc. should be checked. The overhaul items and maintenance plan are scheduled based on the checking data, the preventive tests and the maintenance records.

1.2组织检修人员学习检修工艺规程及措施和有关注意事项,并进行技术交底,明确分工。

1.2 Organize the maintenance personnel to learn the regulations and measures of maintenance technique and some points for attention, make a discussion about the techniques and give everyone a clear division of his own work. 1.3按照大修项目准备检修时必须的工器具、材料及检修记录,对起吊工具认真进行检查,必要时做拉力试验。

1.3 Prepare the pre-requisite apparatus, materials and maintenance records according to the overhaul items. Carefully examine the sling equipments and do tensile tests when it is necessary.

1.4按《电业安全工作规程》办理工作票手续,做好现场安全措施,并进行安全交底。

1.4 Go through work permit formalities according to the Safety Code for Electric Industry. Take field safety measures and discuss about the security problems. 2 2

电动机的解体

The disassembly of the motor

2.1电动机的解体,应根据各电动机的具体结构和现场检修条件正确实施,并保证

本资料仅限于巴齐丹项目使用;未经许可,不得用于其它商业目的

The document is only used in Pacitan project; no using for other commercial purpose without permission.

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印尼巴齐丹2×315MW燃煤电站项目 现场培训讲义 Pacitan 2×315MW Coal Fired Power Plant Site Training Material

安全,起吊大型电动机一般应有起重工配合。

2.1 The disassembly of the motor should be correctly carried out according to the specific structure of each motor and the field maintenance condition and with security ensured. Generally, the sling of high capacity motor should be cooperated with lifting workers. 2.2大型电动机解体常规步骤

2.2 The common procedures for large motor disassembly 2.2.1拆开电缆头,将电缆头三相短路接地,并支撑保护好。 2.2.1

Take the cable terminal apart, earth the three-phase cable terminals in 3

phase short-circuited and support and protect them well.

2.2.2拆卸电动机地脚螺丝、对轮螺丝、外壳接地线及冷却装置等。 2.2.2

Disassemble such things as the anchor bolt, the coupling bolts, and the

earthing wire connecting with the casing as well as the cooler of the motor. 2.2.3拆卸对轮 2.2.3

Disassemble the coupling.

2.2.4先拆非负荷侧轴承盖、端盖,再拆负荷侧端盖、轴承盖。 2.2.4

Disassemble non-load side bearing cover, end cover and load side end

cover, bearing cover in turn. 2.2.5安装专用工具,抽出转子。 2.2.5

Assemble the special tools and pull the rotors out.

2.3抽转子的常规方法:

2.3 The common approaches for pulling the rotors out. 2.3.1小电动机由人工直接抽出。

2.3.1 Rotors of small generator are pulled out by man directly. 2.3.2用行车双钩接假轴抽转子。

本资料仅限于巴齐丹项目使用;未经许可,不得用于其它商业目的

The document is only used in Pacitan project; no using for other commercial purpose without permission.

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