发布时间 : 星期四 文章基于PLC的全自动气动钻床毕业设计更新完毕开始阅读
内容提要
气动传动作为一种易于推广普及的实现工业自动化的应用技术，其气源容易获得，环境污染小，工作速度快，动作频率高，工程容易实现,而PLC是一种功能强，编程简单、可靠性高的自动化控制产品，二者在工业生产上都得到了广泛的应用。正是基于以上考虑，为提高生产效率，提高自动化程度，现设计一台基于PLC的全自动气动钻床，该机床能对工件进行快速定位，夹紧及钻削加工。
本文主要是通过应用机床设计的一般方法对传统机床的机构和控制系统进行设计及改进。设计的主要内容是普通台式钻床传动系统的改进、送料夹紧系统设计、进给系统的设计、PLC控制系统的设计和钻床的结构设计等方面，其中重点在于进给系统、进给系统气压缸的设计和PLC控制系统的设计。气压系统的设计主要是解决主轴高速旋转与轴向进给两个自由度的实现；PLC控制系统的设计主要是通过应用
PLC控制程序来实现对气压回路的动作控制及钻床加工过程的动作设计。
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Summary
As a popular industrial automation technology, the pneumatic drive is easy to spread with advantage easy access to the gas sourse,low environmental pollution,high working speed, high movement frequency and high engineering feasibility. Because PLC is a automation and control products with high function, simple programming and high reliability .Both of them have been widely used in industrial production. It is based on the above considerations,here I am to disign a fully automatic pneumatic drilling machine that based on PLC which can quickly locate,clamp and drill on the the workpiece in order to improve the production efficiency and the degree of automation.
This paper is mainly to design and improve the institution of traditional machine tools and control systems through general application of machine tool designing. The main content of the design is ordinary desktop drill transmission system improvement, feeding clamping system design, the feed system design, PLC control system design and structural design of drilling machine, etc. Of which mainly lies in the feeding system, feed system of pneumatic cylinder design and PLC control system design. Pneumatic system is designed to solve the freedom realization of spindle high-speed and axial. The PLC controlling system is mainly designed to realize the action control of the pneumatic circuit and the action design of drilling process though the application of the PLC control program.
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目 录
摘 要 ................................................................................................................. Ⅰ ABSTRACT ............................................................................................................. Ⅱ 1 绪论 ................................................................................................................... 1 1.1 钻床的概述 .................................................................................................................... 1 1.2 现代制造业的发展状况 ............................................................................................. 1 1.3 传统钻床的改进方法 .................................................................................................. 2 1.4 本课题设计的内容及目标 ........................................................................................ 3 2 全自动钻床的总体方案设计 ........................................................................... 4 2.1 自动钻床加工的工件及设计要求 .......................................................................... 4 2.2 自动钻床的工艺路线分析与确定 .......................................................................... 5 2.3 执行系统的方案设计 .................................................................................................. 5 2.4 传动系统的方案设计 .................................................................................................. 6 2.5 送料夹紧系统的方案设计 ........................................................................................ 7 2.6 控制系统的方案设计 .................................................................................................. 7 2.7 钻床总体布局设计 ....................................................................................................... 8 3 自动钻床气动系统的设计 ............................................................................... 9 3.1 采用气动自动化的经济效果 .................................................................................... 9 3.2 钻床气动系统的动作分析及结构设计 .............................................................. 10 3.3 自动钻床进给系统的设计 ...................................................................................... 12 3.4 自动钻床传动系统的设计 ...................................................................................... 19 3.5 自动钻床送料夹紧系统的设计 ............................................................................ 21 3.6 自动钻床控制元件的选择 ...................................................................................... 25 3.7 气源装置及气动辅助元件的选择 ........................................................................ 26 3.8 钻床的气动回路设计 ............................................................................................... 29 4 钻床的PLC控制系统设计.............................................................................. 31 4.1 PLC概述 ....................................................................................................................... 31 4.2 PLC在顺序控制中的应用 ...................................................................................... 31 4.3 用PLC控制气动钻床的优点 .................................................................................. 31 4.4 PLC的控制系统设计内容 ...................................................................................... 32 4.5 PLC的硬件系统设计 ................................................................................................ 32 4.6 PLC的软件系统设计 ................................................................................................ 35 4.7 PLC控制程序的调试 ................................................................................................ 42
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结 论 ................................................................................................................. 45 参考文献 ............................................................................................................. 46 致 谢 ................................................................................................................. 47
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