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according to the cam contour surface from the contact intensity.
When determination cam and drive shaft joint way, should synthesize the consideration cam the assembling and dismantling, the adjustment and firmly grades the question. Regarding implementing agency more equipment, between its each execution component movement coordination usually determined by the cycle of motion chart, therefore in assembly cam gear time, the cam contour curve initial station (pushes regulation starts) the relative position to have according to the cycle of motion chart to carry on the adjustment, guarantees each execution component to be able according to the pre-set sequence synchronized action. Therefore, requests the cam in the structural design to be able to be opposite to the drive shaft carries on the rotation along the circumference direction, and reliably performs fixedly. The simplest method uses the clamping screw nail fixed cam, or with clamping screw nail pre- fixed, after treats adjusts uses the pin to be fixed again.
From structural design: from structure: When design must consider from the guidance and prevented revolves. From movement rule design: Involves many aspects from the movement rule design the questions, besides consideration rigidity impact and flexible impact, but also should maximum speed vmax which has to each kind of movement rule, maximum acceleration amax and its the influence performs the comparison. 1) vmax bigger, then momentum mv is bigger. If from is suddenly prevented, the oversized momentum can cause the enormous impulse, endangers the equipment and the personal safety. Therefore, when is bigger from the quality, in order to reduce the momentum, should choose the vmax value smaller movement rule. 2) amax bigger, is bigger. Function in high vice- contact place stress bigger, the organization intensity and the wear resistant request is also higher. Regarding high speed cam, in order to reduce the harm, should choose the amax value smaller movement rule. First states several kind of movements rules vmax, amax, the impact characteristic and the suitable situation following table regarding swings from the cam gear, its movement graph x-coordinate expression cam corner, y-coordinate then separately expresses from, angular speed and angle acceleration. This kind of movement graph has the state of motion and above is same.
From structural design: from structure: When design must consider from the
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guidance and prevented revolves. From movement rule design: The cam gear design basic question 1. cam gears type choice, the definite cam shape, with from maintains the high vice- contact from the shape and the movement form and the cam the way 2. from the movement rule design, according to the application situation to from the traveling schedule and the state of motion request, determines from the movement rule. 3. cam gears basic parameter design, determines from the traveling schedule, various movements angle, the cam radius, , the roller radius, the center distance, from the length and so on. 4. cam contours curve design. 5. cam gears bearing capacity computation. 6. cam gears structural design, plan organization assembly drawing and various components shop drawing
From structural design: from structure: When design must consider from the guidance and prevented revolves. From movement rule design: The cam gear design basic question 1. cam gears type choice, the definite cam shape, with from maintains the high vice- contact from the shape and the movement form and the cam the way 2. from the movement rule design, according to the application situation to fromthe traveling schedule and the movement 1, the cam gear application cam gear is includes the cam the high vice- organization, the cam gear has the structure to be simple, may accurately realize request merit and so on movement rule, thus obtains the widespread application in the industrial production, specially automatic device and in the automatic control device, obtains the widespread application. 2nd, the cam gear classification according to two moves the relative motion characteristic classification between the component (1) the plane cam gear 1) the disk cam; 2) translation cam. (2) space cam gear according to from movement vice- element shape classification (1) apex from; (2) roller from (3) flat base from. Note: Classifies this part of content when the introduction cam gear, should point out each kind of cam gear the good and bad points and its the adaption situation, showed each kind of cam gear the inner link, will build the foundation for the later translation cam and the column cam contour design.
3rd, the throwout lever movement rule (1) the cam gear cycle of motion and the basic term terminology push the regulation movement angle: With from pushes the cam corner which the regulation corresponds; Far stops the angle: With from far rests the
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cam corner which the regulation corresponds; Return trip movement angle: With cam corner which corresponds from the return trip; Nearly stops the angle: With from nearly rests the cam corner which the regulation corresponds; Cam: Take the cam axle center as the center of a circle, take its outline slightly to diameter r0 as the radius circle; From raveling schedule: In pushes in the regulation or the return trip from the biggest displacement, indicated with h;: The cam center of rotation with from guides way the bias distance, indicated with e. Types of Cams
Plate cams are simple to fabricate.The follower can be moved in various patterns with various rise /fall ratios.Motion should be controlled to avoid abrupt changes in force transmitted from the cam to the follower.One should carefully determine horizontal force components,since these present problems designing the follower assembly guide.Critical reactions occur at points A and B.These reaction values must be computed.The relative vertical position of point A with respect to B needs to be raised if the reaction value at Bis excessive.The position of B should be as close to cam as possible to minimize flexure in the roller-follower support.
This type produces reciprocating motion in the follower.Again,dorces need to be determined and dimensions chosen so as to avoid excessive component sizes.A tapered roller follower is frequently employed ;the groove in the periphery of the cam should be shaped to accommodate the follower.This type of cam is expensive to produce.The cylindrical cam has two outstanding features.One is the fact that the cam is positive action.N outside forces (such as gravity or spring action ) are needed to hold the follower against the working surface of the cam.The second feature is the fact that the follower can move through a complete cycle in the course of several revolutions of the cam.For example,it is possible to design the cam so the follower could move from a starting position at the left end to the extreme right position in three revolutions( or more),then the starting position in two revolutions.Other variations are possible.
A translation cam is illustrated.In the figure shown the cam reciprocates horizontally and the follower moves up and down.A pivoted follower can be used with this type .The translation cam can be made positive by providing a guided plate
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with an inclined slot for the cam;the slot cam then engage a pin or roller on a guided vertical reciprocated follower.With the latter type ,however,a complete force analysis is a critical phase of the design.
In this type,the cam rotates and the follower (usually a roller or pin) is guided by a groove cut into the end face of a cylindrical section .Rotation of the cam provides translation of the follower.This type is also positive acting.Production costs for this type of cam are much higher than for a simple plate cam.
A constant –diameter cam is illustrated .This is merely a circular plate with the camshaft hole eccentrically located.The amount of eccentricity determines the amount of follower displacement.As the cam rotates,the follower reciprocates.This arrangement is sometimes known as a Scotch yoke mechanism.Follower action is positive ;harmonic motion is produced by this type of arrangement.
Types of Followers
In neneral,the follower is considered to be the part that comes in contact with the cam profile .However,when a secondly follower is used, the motion of the secondary follower is dictated by that of the primary follower.For example ,a roller follower can be reciprocated by acting against the edge of a pivoted follower.
The simplest type of follower is the reciprocation type that merely moves up and down (or in and out ) with the rotation of the cam;the centerline can be either collinear with the cam centerline or offset from it .Contact with the cam can be via a point,a knife edge,a surface ,or a roller.A flat-afced reciprocating follower is shown If a point or surface is employed for contact the high normal force can result in abrasion and excessive wear.If the load being transmitted from the cam to the follower is small,the problem is not serious.For example ,the operation of a small snap-action switch does not produce cam surface wear.Miniature snap-action electrical switches have actuators with various configurations;some of these are in the form of rounded points or thin meta sections.Miniature three-way valves in air circuits have similar actuators.If cams are used to operate mechanical components directly,a roller is much more effective.
Cam rollers are commercially available in roller sizes ranging from1/2 in .to 6 in Basic dynamic capacities range from 620 to 60000 ,based on 33.33 rpm and 500hr of
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